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Inspection Systems

Automatic Induction Seal Integrity Inspection System
iVA-T120

iVA-T120 - the automatic Online Bottle Seal Integrity Inspection Machine, is the solution to the tedious, manual integrity inspection of sealed bottles in the pharma industry. Accuracy, speed and proper accountability are achieved, owing to its simplified, user-friendly features.


Special Features

  • As per cGMP guidelines.
  • Servo motor driven system adjusts the focal length of thermal camera as per bottle height.
  • Adjustable guides to center image.
  • 15” Touch Screen Industrial Panel PC.
  • An IPC based operating panel with settings for focal length, heat percentage, & data entries.
  • Recipe handling, data storage, trend analysis, alarm history & e-BPR possible.
  • An accurate thermal camera for photographing bottles from from the sealing region.
  • Sophisticated artificial intelligence for analysis.
  • Servo motor driven thermoplastic slat conveyor belt.
  • Photo sensor for bottle movement at conveyor.
  • Pneumatic rejection system with rejection confirmation sensor.
  • Self teach calibration procedure.
  • Very fast image processing with quad core processor/Industrial Panel PC (within 100ms).
  • Self shut down type UPS to protect IPC OS.
  • Batch record is generated for good bottles, rejected bottles, reason for rejection, percentage of rejection along with segregation.
  • Speed upto 120 bottles per minute.
  • A high- speed encoder of tracking the bottles on the conveyor.
  • Loto system for the rejection bin and the control panel doors.
  • Complete stainless steel construction.
  • Model No. iVA-T120
  • Power Supply 220V, 50Hz AC Single Phase
  • Geared Motors Servo Motor
  • Container / Bottle Diameter 40-120mm
  • Container / Bottle Height 40-200mm
  • Controls IPC Quad Core Processor
  • IPC 15"
  • Dimensions (L) 1480 x (W) 850 x (H) 1800 mm
  • Image Resolution 388 x 288 Thermal Pixels
  • Image Accuracy 0.1°c
  • Speed upto 120 Bottles/MIn.
  • Bottle Cap Diameter 28-63 mm
  • Neck (seal Area) Width 2-3 mm
  • PLC Allen Bradley
  • Air 50LPM@4 Bar
  • Weight 350kg (approx.)

Seal Detection Capabilities:

  • Bottle Diameter - 40 to 120mm
  • Bottle height - 40 to 200mm
  • Cap size - 28 to 63mm
  • Cap type: Screw/CRC/Press - ON
  • Star Wheel as change part

    Camera teaching of the standard product Machine operation process
  • After setting the Induction Sealing Machine properly to the required temperature/heat value, a few bottles are passed through the conveyor.
  • A thermal image of each bottle is taken by an infrared camera (till it is warm).
  • The entire image is converted into a smaller thermal pixel resolution for accuracy.
  • This image is then analysed and stored as temporary data.
  • After a confirmation of the sample bottle’s seal correctness, the same data is then saved as master data for further production reference.
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  • Once the production has started, the infra-red camera captures a picture of each bottle.
  • The statistical analysis of data from this image is compared with the master data.
  • If any defect is perceived by C6, the defective product is discarded through the adjacent rejection point (R2) by pneumatic operation, into the same rejection bin.
  • If any discrepancy is observed, it is recorded against a specific error.
  • The decision is transferred to the PLC, which then transfers the bottle to the rejection bin.
  • The rejection confirming sensor cross-checks the removal of the rejected bottle from the production line.
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    Vision

    To place user-friendly automated systems for the inspection activities in the operation lines of the global pharmaceutical and food industry - that serve for generations, in the establishments.

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